{"id":4200,"date":"2020-10-20T12:42:12","date_gmt":"2020-10-20T10:42:12","guid":{"rendered":"https:\/\/www.acebrongroup.com\/mecanizado-de-grandes-dimensiones-y-procesos-cnc\/"},"modified":"2020-12-17T11:55:19","modified_gmt":"2020-12-17T09:55:19","slug":"big-dimensions-machining-and-cnc-processes","status":"publish","type":"post","link":"https:\/\/acebrongroup.com\/en\/big-dimensions-machining-and-cnc-processes\/","title":{"rendered":"Big Dimensions Machining and CNC Processes"},"content":{"rendered":"<p>[vc_row][vc_column][vc_column_text]<span style=\"font-weight: 400;\">We live in a fast-paced world where <\/span><b>productivity and always offering clients optimal results at the right time, are a premise.<\/b><\/p>\n<p><span style=\"font-weight: 400;\">One of the strategic lines of<\/span><a href=\"https:\/\/acebrongroup.com\/\"> <span style=\"font-weight: 400;\">Acebron Group<\/span><\/a><span style=\"font-weight: 400;\"> in recent years has been <\/span><b>orientating machining solutions towards machining large and very precise parts<\/b><span style=\"font-weight: 400;\">, machining complex geometries and all types of materials.<\/span><\/p>\n<p><b>Our wide and diverse machinery allows us to deal with the machining of practically any type of component and material,<\/b><span style=\"font-weight: 400;\"> always adapting ourselves to our client needs and guaranteeing on time delivery times. Following this line, we manage to make large pieces for sectors such as the renewable energy, reducing the environmental impact.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">We collaborate with our clients to make technical improvement to the work piece, providing added value and our technical know-how, offering the following services, in which we highlight the maximum capacities:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Precision machining in short and medium series<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Machining of very large pieces<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Boring CNC (14,000 * 4,000 * 1000mm)<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Conventional horizontal turning and CNC ((\u00d83,800 * 8000mm)<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Milling and CNC (6,000 * 3,559 * 1100mm)<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Drilling, threading and adjusting<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Grinding<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Balancing<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Reverse engineering<\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space][vc_single_image image=&#8221;4190&#8243; img_size=&#8221;full&#8221;][vc_empty_space][vc_column_text]<\/p>\n<p><span style=\"font-weight: 400;\">There are still manual jobs in some of\u00a0 the machining processes which can cause not only hight production costs but also workes\u2019 stress, limiting the productivity and therefore the company\u2019s profit.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">To overcome all these challenges, abundant software has been developed to help with the treatment and processing of the metals and one of them are machines CNC (Computer Numerical Control). Nowadays we use the power of the CNC machines to end the traditional processes that are time-consuming, letting us achieve better productivity.<\/span><\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_column][vc_empty_space][vc_single_image image=&#8221;4182&#8243; img_size=&#8221;full&#8221;][vc_empty_space][vc_column_text]<\/p>\n<h3>What is a CNC machine?<\/h3>\n<p><span style=\"font-weight: 400;\">They are tools capable of performing multiple operations on a piece, using rotating tools with multiple cutting edges and with the minimal worker intervention during the machining process. Productivity, flexibility and precision are increased as well as achieving a better finish.<\/span>[\/vc_column_text][vc_empty_space][vc_single_image image=&#8221;4178&#8243; img_size=&#8221;full&#8221;][vc_empty_space][vc_column_text]<\/p>\n<h3>What advantages does it offer?<\/h3>\n<ul>\n<li style=\"font-weight: 400;\"><b>High precision: <\/b><span style=\"font-weight: 400;\">The CNC software integrates CAD (Computer Aided Design) and CAM (Computer Aided Manufacturing) operations, capable of performing the same process hundreds or thousands of times with the same level of perfection.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Safety:<\/b><span style=\"font-weight: 400;\"> Workers are not in direct contact with or exposed to cutting tools.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Reduces waste:<\/b><span style=\"font-weight: 400;\"> The automatic removal of chips produces cleaner workspaces.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Execution of complex processes:<\/b><span style=\"font-weight: 400;\"> All you have to do is configure the machine and integrate the programs, thus reducing time and effort.<\/span><\/li>\n<\/ul>\n<h3>Our Seal of Quality<\/h3>\n<p>When machining large parts to the nearest hundredth of a millimetre, it is essential to ensure quality and to have a controlled and stable process. That is the reason why <strong>our workshops are acclimatised to work with a monitored temperature, and we have all the high-precision measuring tools that are necessary to guarantee the measurements of the machined parts.<\/strong> In addition to the self-monitoring carried out by the operators with the manual measuring equipment and the machines themselves, the parts are monitored by the metrology department with three-dimensional technology using the Laser Tracker or the 3D coordinate measuring equipment.<\/p>\n<p>Our product quality department also has specialists in <strong>NDT<\/strong> (UT, PT, MT, Vt) in accordance with the <strong>UNE-EN-9712:2012 standard.<\/strong><\/p>\n<p>In Acebron Group we have obtained the <strong>ISO 9001:2015 and 14001:2015<\/strong> certifications for all our manufacturing processes by <strong>Lloyd&#8217;s Register Quality Assurance Ltd.<\/strong><\/p>\n<h3>Industry 4.0<\/h3>\n<p><span style=\"font-weight: 400;\">At Acebr\u00f3n Group we are committed to Industry 4.0. This implies the complete digitalisation of value chains through the integration of data processing technologies, intelligent software and sensors; from suppliers to customers, in order to predict, control, plan, and produce which generates greater value to the entire chain<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Our 4 factories and all our machining equipment is connected with our ERP &amp; MRP and the production engineering department with Wi-Fi antennas through <\/span><b>industrial communications software<\/b><span style=\"font-weight: 400;\">. We can send the programs directly from the CAM department to all the machines, improving productivity and increasing the reliability of the processes. Through our virtual machines we are capable of generating a simulation of the machining process, thus improving the efficiency, times and quality of our processes.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Our production process, manufacturing and technical office are interconnected, obtaining information in real time of the times and costs associated with each manufacturing and machining process. This synchronisation allow us to know in a very precise way what is happening regarding the production, having complete control of the production planning\u00a0to <b>ensure compliance with the project delivery deadlines.<\/b><\/span>[\/vc_column_text][\/vc_column]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>We live in a fast-paced world where productivity and always offering clients optimal results at the right time, are a premise. One of the strategic lines&#8230;<\/p>\n","protected":false},"author":2,"featured_media":8346,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[8],"tags":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/posts\/4200"}],"collection":[{"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/comments?post=4200"}],"version-history":[{"count":0,"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/posts\/4200\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/media\/8346"}],"wp:attachment":[{"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/media?parent=4200"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/categories?post=4200"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/acebrongroup.com\/en\/wp-json\/wp\/v2\/tags?post=4200"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}