ONSHORE WIND POWER.
Onshore Wind Power
We create the parts
that make the world spin around in the most sustainable way
The energy of the future
Our team has the knowledge, resources and experience of over 20 years as a leading supplier to the wind industry to provide you with virtually every wind turbine component. Including both new part manufacture and refurbishment and repair.
In addition, we are approved by the industry’s leading technologists and utilities for whom we supply, refurbish and manufacture the most critical wind turbine components.
Services
+ Manufacture and supply of new components+ Repairs, Refurbishment and Maintenance+Surface treatment: metallising, blasting, painting+ Welding, metal sheet working, special weld overlays+ Mechanical assembly and disassembly
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ONSHORE WIND POWER.
Our work in numbers
Numbers speak louder than words and ACEBRON GROUP is leading the green transformation by supporting its clients as a strategic partner for a more efficient and sustainable world
9677
Mw of renewable energy installed worldwide by our customers with shafts manufactured by ACEBRON GROUP
45%
CO2 emission savings on parts repaired by ACEBRON GROUP compared to the manufacture of new parts
56173
Components supplied and/or repaired since 2002
3680
Renewable energy homes with components repaired by us
ONSHORE WIND POWER.
We give components a second life
Reusing
At ACEBRON GROUP we have more than 20 years of proven experience in repairs for the energy and industrial sector. Especially in wind turbine equipment. In addition, our technical team and state-of-the-art machinery allow us to carry out repairs, refurbishments and maintenance both in our own facilities and in the customer’s facilities.
In a repair, some parts can sometimes be reused but others have to be rejected because it is not possible to repair them due to damage to the part. This component is scrapped and if possible, reverse engineered to manufacture a new one. This component that cannot be reused, such as a wind shaft, is recycled with an authorised manager and given a new life by re-melting the material to manufacture other components.
As a result, we are part of the sustainable supply chain of leading technologists and utilities.
- Gearbox repair, refurbishment and retrofit: ACEBRON GROUP specialises in the repair, refurbishment and supply of the main gearbox components (gearbox housing, covers, planetary gearboxes, crown gears, bearings, bushings, quick shaft, pitch system, oil divider…).
- Repair and rehabilitation of the main components of the nacelle: main shafts, bushings, frames and extensions.
- Complete overhaul of nacelles
Services
+ Disassembly+ 3D Dimensional control+ Reverse engineering+ Machining+ Verification, packaging and transport | + Cleaning, inspection, NDT and status report with repair proposal+ Surface treatment: sandblasting, metallisation, painting+ Supply of damaged components and commercial elements+ Assembly and adjustment+ Quality report |
ONSHORE WIND POWER.
Why we are your reference partner
Our clients, our best prescribers
We have been working for the wind energy sector since 2001, when we started to supply in series the main components of the wind turbine (shafts, bushings, frames, bearings, gearbox housings…) for the most important technologists in the sector. Since then, we have been gaining more and more experience in the field of repairs and refurbishment, which is today one of our main areas of activity.
We have become a trusted partner for the main players in the wind energy sector, both technologists and utilities, who rely on us for our commitment to quality, our reliability, flexibility and ability to adapt to their needs.
Repair and Mainteinance
Repair and refurbishment of wind turbine components significantly reduces CO2 emissions: sustainability at the core of ACEBRON GROUP
We repair and refurbish components so that we can reuse up to 70% of the materials compared to a new item. According to industry studies, a reconditioned wind turbine component saves on average 45% of CO2 emissions compared to a new part.
The reconditioned components are not only sustainable, but also meet the highest quality specifications by complying with technical and quality standards to operate as new components, in some cases performing retrofits that even improve their initial characteristics.
We are proud to contribute with our work to create a more sustainable and renewable world by specialising in the repair of renewable energy components and pursuing a policy of Reduce, Reuse and Renew.
Components and Spare Parts
Our extensive and diverse machinery allows us to undertake the manufacture of practically all the mechanical components of the wind turbine.
ACEBRON GROUP has more than 20 years of experience in machining, surface treatment and welding of critical components of the nacelle.
We can supply single components, spare parts or batch production of serial parts.
These are some of the components that we have supplied in short and medium series or as Spare Parts to the main technologists and utilities in which we have carried out the machining, surface treatment, and in some cases mechanically welded manufacturing:
+ Main axles+ Front and rear frames+ Bushings+ Bearings+ Brake discs | + Extension cables+ Generator housings+ Multiplier housings+ Covers |
+ Slewing rings+ Pitch star+ Tower sections joint flanges+ Shrink rings+ Transport tooling | + Coupling plates+ Planetary+ Shovel moulds+ Lifting tools |
Quality Control
Our compromise is to always deliver on time meeting the needs and expectations of our clients with the highest quality as possible.
We are aware of the high quality requirements of the sector and that is why we work under very demanding quality standards in terms of tolerances and precision. In order to meet them, during our manufacturing process we have acclimatised workshops to work with controlled temperature and CNC machines.
We have all the high-precision measuring tools necessary to guarantee the measurements of the machined parts:
- Vantage Laser Tracker
- Three-dimensional
- Adjustment Bench
Our quality system and manufacturing process are certified with EN 1090-1: 2009 + A1: 2011 EXC3 and EN ISO 3834-2: 2006, and has FROSIO (Norsok 501) certified painters, meeting the highest manufacturing standards.
Industry 4.0
At ACEBRON GROUP we are committed to Industry 4.0 and to the complete digitalisation of the value chain.
Our 4 factories and all our machining equipment are connected to the production engineering department via industrial communications software.
We can send programs directly from the CAM department to all machines, improving productivity and increasing the reliability of the different processes. Through our virtual machines we are able to generate a simulation of the machining process, thus improving the efficiency, times and quality of our procedures.
We use these programmes and systems to machine complex and large components such as gearbox housings or bushings, ensuring precision and compliance with the necessary tolerances and geometries.
We also make use of Industry 4.0 tools to reverse engineer components through which we can proceed to the creation of new parts from used parts.
30 YEARS WITH THE BEST RESULTS.
