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Mining

MINING.

Doesn´t matter the scale of the project

We participate in major projects in the mining sector supplying equipment, components and machines.

The history of our group is linked to mining with the As Pontes de García Rodríguez lignite open pit mine. Our team has more than 20 years of experience providing manufacturing solutions for the mining sector. 

Our services:

+ Machining
+ Welding and metal sheet working
+ Special welding
+ Surface treatment
+ Assembly
+ Detailed engineering and manufacturing
+ Repair and refurbishment
sector-mineria

MINING.

Components

We have the technology and know-how to be able to manufacture practically all the mechanical components and Spare Parts that a power plant needs, such as:

We manufacture with the highest quality, complying with all the regulations and standards required in each of the sectors in which we operate.

In addition, if it is a very old component for which we do not have manufacturing plans, starting from the sample, we analyse the material and carry out reverse engineering to be able to manufacture a new component.

We have the technology and know-how to manufacture practically all mechanical components and Spare Parts that a power plant needs, such as:

+ Axles
+ Buckets
+ Conveyor belts
+ Bushings
+ Rings
+ Ripped

Repair and Maintenance

We have a highly qualified team and the technical means to carry out repairs and maintenance, both at our plant and at the customer’s premises, where we perform services of: 

  • Refurbishment and reconditioning of equipment.
  • Balancing.
  • Machining.
  • Special refurbishment.
  • Welding and boilermaking.
  • Surface treatments.

In addition, if it is a very old component for which we do not have manufacturing plans, starting from the sample, we analyse the material and carry out reverse engineering in order to manufacture a new component.

Quality Assurance

We work to very high quality standards in terms of tolerances and precision. In order to meet these standards, we have temperature-controlled workshops and CNC machines during our manufacturing process.

We have all the high-precision measuring tools necessary to guarantee the measurements of machined parts:

  • Vantage laser tracker.
  • Three-dimensional.
  • Adjustment Bench.
  • Balancing machine

In the surface treatment process we have highly qualified and certified FROSIO painters (Norsok 501) and a NACE International inspector (CIP Level 2) to guarantee the highest levels of quality and control.

Our manufacturing processes are certified according to EN1090-1:2009 /A1:2011 and UNE EN ISO 3834-2:2006 and we have a highly qualified engineering and product quality department:

  • International Welding Engineer (IWE)
  • Welded construction inspectors.
  • NDT technicians

Industry 4.0

At Acebron Group we are committed to Industry 4.0 and to the complete digitalisation of the value chain.

Our 4 factories and all our machining equipment are connected to the production engineering department via industrial communications software.

 

We can send programs directly from the CAM department to all machines, improving productivity and increasing the reliability of the different processes. Through our virtual machines we are able to generate a simulation of the machining process, thus improving the efficiency, times and quality of our procedures.

 

We use these programmes and systems to machine complex and large components such as gearbox housings or bushings, ensuring precision and compliance with the necessary tolerances and geometries.

 

We also make use of Industry 4.0 tools to reverse engineer components through which we can proceed to the creation of new parts from used parts.

 

digitalisation-of-the-value-chain

30 YEARS WITH THE BEST RESULTS

Do you want to know about our projects?

Have a look at our accomplishments.

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